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Flux needles 15G, 16G, 18G: dosing without flooding the board

In short

Choose a flux needle by viscosity and dose size. The higher the G number, the thinner the needle: 18G (1.02 mm bore) for drops and small SMD, 16G (1.37 mm) as an all-rounder for gel flux, 15G (1.50 mm) for thick pastes. All screw onto a syringe or dispenser with a Luer Lock thread.

Without a needle, flux comes out of the syringe as a sausage and half of it lands where it shouldn’t. A dispensing needle gives a dose you can see and control: a dot on a pad, a line along the leads — and the board stays clean.

Which needle to choose

NeedleBore / outerBest for
18G1.02 / 1.2 mmdrop dispensing, small SMD, tight spots
16G1.37 / 1.6 mmgel flux, thinner pastes — all-rounder
15G1.50 / 1.8 mmthicker pastes, medium-viscosity glues and sealants

What to push with

The needle screws onto a Luer Lock syringe. You can dispense with:

Dispensing without waste

  1. Screw the needle on fully so flux doesn’t leak along the thread.
  2. Push the first drop onto a tissue to clear the air.
  3. Apply flux before heating: a thin line or a dot on each pad.
  4. After work, pull the plunger back slightly so flux doesn’t ooze, and put the cap on.

Flusenko’s tip. Cold gel flux is stiff. If the plunger is hard to push, hold the syringe in your hand or near a warm lamp for a few minutes — the flux softens and doses come out more even.

Caring for needles

Steel-tube needles last a long time unless left full of flux for weeks: dried gel clogs the bore. Remove the needle after work and keep the syringe capped. Keep a spare 18G — it clogs first.

Needles, fluxes and a dispenser come together in the “Flux dispensing” kit.

FAQ

What does “G” in the needle name mean?

It’s the gauge: the higher the number, the thinner the needle. 18G is thinner than 16G, and 16G is thinner than 15G.

Will the needles fit my syringe?

If the syringe or dispenser has a Luer Lock thread, yes. It’s the standard fitting on flux syringes.

The needle is clogged — what now?

Warm it with a hot-air gun or warm water and push the flux through with the plunger. If that fails, replace it — needles are cheap.

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